Product Introduction
solvent-based production line ranges from single equipment with 500T/year capacity to complete production line with 100,000 ton/year capacity. We have successfully serviced customers from various of industries including nitro lacquer, polyurethane paint, enamel, varnish, anti-corrosion paint, finishing varnish, epoxy paint, etc.. Solvent-based paint complete line consists of raw materials auto feeding system, metering system, dispersing and milling system, tinting system, filling system, auto control system, platform and color paste manufacturing part. The entire production line from charging, discharge to packing is totally automatic with high efficiency. And the international advanced dispersing and milling machine ensures nice products fineness and quality.
Materials:Solvent-based paint
Characteristics:Viscosity <=20,000 cps
Capacity: 500T-100,000T/year
Application:Suitable for manufacturing of solvent-based paint including nitro lacquer, polyurethane paint, enamel, varnish, anti-corrosion paint, finishing varnish, epoxy paint , etc..
Working principle
solvent-based paint production process contains following steps: batching, dispersing, milling, tinting, filtering and filling.
Batching and transmission: liquid batching adopts pumps, flow meter, powder batching adopts weighing system and air transmission, additive batching uses weighing method.
Dispersing: Powder are equably dispersed into liquid by high speed disperser which generates uniform white paste without aggregation. Multiply of specifications are optional: disperser with scraper, vacuumed disperser, dual-shaft disperser(butterfly type+dispersing), platform type , etc., to meet different requirements of dispersing and mixing working conditions.
Milling: adopts international advanced milling technology, horizontal beads mill is mainly applied in plant and basket mill applied in color paste milling.
Tinting: various types and specifications are optional such as vacuumed type, ex-proof type, single shaft type, dual shaft type, tri-shaft type , etc.. according to production process and materials characteristics, such as viscosity, specific gravity.
Filtering: impurities are removed with the help of bag type filter or self-cleaning filters.
Filling: filtered product are filled whose specification is normally1-5ke and 10-25kg. Semi-auto or automatic filling machine are optional.
Feature
High dispersing efficiency
Dispersing system adopts disperser with multi-vessel with a rotation system to adjust its working position, which improves the usage rate to large extent and reduces the cost of equipment and the space.
Good fineness
Milling system adopts international advanced horizontal beads mill, moreover, several devices can be series connected, though this method, once grinding can meet the fineness requirements. In terms of color paste milling, basket mill is available, which is easy to clean and suitable for multiply of color paste.
Environmental-friendly and Safe Operation
Products are manufactured in totally closed flow line production surroundings, there is no dust in workshop which reduces operators workload and improves efficiency to large extent.
High Automatic Level
Powder and liquid storage and batching system, automatic filling system, PLC control system are optional according to process to realize the automatic produce and remote control.
Charging method: mechanical charge, vacuumed charge, positive pressure air transmission
Dispersing device: fixed dispersing kettle, lifting dispersing kettle.
Milling device: Horizontal bead mill, basket mill(for color paste) .
Tinting device: single-shaft tinting kettle, dual-shaft tinting kettle, tri-shaft multi-functional tinting kettle, horizontal ribbon mixer
Filtering: filter car, self-cleaning filter
Filling: semi-auto filling machine, automatic filling machine.
1. discuss full requirement with our sales engineers
2. sending official quotation based on requirements
3. order confirmation mutually
4. arrange deposit payment according to the order
5. arrange production at our factory
6. arrange the final payment
7. arrange shipping and logistics
8. machine received confirmation
9. installation and commissioning if needed
10. order complete and aftersales
